Charge Air Cooler

This charge air less hot effectively cools the air after it has flushed through the turbocharger on its way to the engine. The environment with lower temperatures is compressed to make optimum power inside the combustion chambers. This approach part has the same exact function as an intercooler, but for larger heavy duty applications.

Precisely charge cooler truck cooler built cast-aluminum tanks for a perfect fit
Built with premium grade items to ensure product level of quality and durability
Welded tube design to minimize pressure drop and maximizing heat dissipation in order to achieve maximum engine operating power

Your heavy gauge edge bars and light weight aluminum plates form a solid structure that means the CAC design’s strength and longevity

Tube and termin CACs are quite comparable to radiators. They benefit from seamless or extruded tubes with internal fins to maximize heating transfer and increase tube strength. Additional fins are after that placed between the tubes and the resulting collection is fitted in that tank header to be a radiator. This type of CAC is the standard construction for most OEM musicals or plays and is designed to fit in the manufacturers air conditioning requirements.

However , a lot of applications are more demanding on the CAC unit and as such; premature flops have sometimes become observed on this style and design when used in line with the heavier applications. Such failures contain cracking of the pipes at the header important joints as a result of thermal tiredness from constant enlargement and retraction involving tubes. Therefore , with regard to these more a great deal demanding applications, the bar & food design is usually a much better option.

The standard & plate type consists of fins which were pressed together between aluminum sheets in addition to fitted with header and face rungs. This stacking associated with bars, plates, and fins, is after that brazed together, creating a single, solid piece allowing tanks to be welded directly on that core. This type of manufacture results in much stronger method for the more challenging applications since it might withstand higher demands and temperatures.
Typical Charge Air Less hot Failure Symptoms

Losing engine power
Increased fuel consumption
Use up all your manifold failure
Unplanned piston, ring charge air cooler in addition to valve failure
Elevated coolant temperatures
Turbocharger failure
Increased particle levels in emissions

Common Causes of Catastrophe

The charge charge cooler truck cooler surroundings cooler is prone to stress and overheating which translates into that separation of the top plate from the header plate, tube distortion or failure for the tube wall. Such as other cooling system products, the aluminum core can become corroded, and the part are able to crack after a accidents. Furthermore, turbocharger failure can result in a succeeding charge air cooler failure in a stringed reaction.

In case of Demand Air Cooler malfunction, the engine won’t receive enough cold, dense air giving you loss for comprehensive combustion and weakness of unburned power.

Not replacing a failed charge air cooler can straightaway affect horsepower, fuel mileage and emissions.

Dura-Lite heavy duty charge air coolers & radiators. Keeping trucks on the road with engineered toughness and quality in the industry's best cooling systems.